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Ⅰ 105/120 PS foam sheet extrusion line includes the following components

Ⅱ Main parameters

Item	Unit	Parameter	Remark
Model		FS-FPP105-120
Applicable materials		GPPS granule
Thickness of product	mm	1-4
Width of sheet	mm	540-1200
Foaming rate		12-20
Bulk weight of product	Kg/m³	50-83
Thermal conductivity of product	W/m.k	0.021-0.038
Output	kg/h	150-200
Rated power	Kw	200
Power supply		three phase 380v/50Hz
External dimension	mm	26000×7000×3000
Complete machine weight	Ton	About12

Ⅲ Production flow chart

A． Automatic feeding system 1. Feeding style Spiral feeding 2. Main parameters

Hopper capacity of the mixer (kg)	300
Motor Power of the mixer（kw）	3
Feeding capacity of the feeder (kg/h)	200
Motor power of the feeder (kw)	1.5

B. The first stage extruder 1. Screw and barrel materials 38CrMoAlA nitrogen treatment 2. Main motor style AC-motors with frequency converters 3. Speed reducer Extruder dedicated reducer，hard tooth surface，high torque，and low noise 4. Heater Aluminum casted heater, solid-state relay contactless output, intelligent temperature controller control temperature 5. Technical parameters

Driving motor power（kw）	55
Diameter of screw bolt（mm）	Φ105
L/D ratio of screw bolt	34：1
Max rev of screw（rpm）	30
Number of heating zones	10
Heating power （kw）	40

C． Blowing agent injecting system 1. Sort of pump Plunger type high precision and high pressure measuring pump, to match one-way valve to control, the injection volume is controlled by plunger lift 2. Main technical parameters

Sort of blowing agent	butane or LPG
Metering pump flow	40（L／H）
Injection high pressure	30（Mpa）
Pressure gauge	0-40（Mpa）
Motor power	3（kw）

D． Non-stop machine hydraulic automatic replace filter system Hydraulic quickly net changing device Main parameters

Oil pump motor power	4（kw）
Oil pump max pressure	20（Mpa）
Filter net quantity	4（piece）
Heating power	8（kw）

E． The second stage extruder 1. Screw and barrel material 38CrMoAlA nitrogen treatment 2. Main motor style AC-motor with frequency converters 3. Speed reducer Extruder dedicated reducer，hard tooth surface，high torque，and low noise 4. Heater Aluminum casted heater, solid-state relay contactless output, intelligent temperature controller control temperature ，Cooling water device in heater . 5. Cooling and temperature-reduction style Circulating water cooling ，automatic bypass system. 6. Technical parameters

Driving motor power（kw）	55
Diameter of screw bolt（mm）	Φ120
L/D ratio of screw bolt	34：1
Max rev of screw（rpm）	30
Number of heating zones	13
Heating power（kw）	50

6. Technical parameters F. Extruder head and mold 1. Structure Round of the extruder head，mold mouth can adjust，head with a pressure gauge and pressure output alarm device. The head heater with water cooling . 2.Material High quality tool steel，heat-treated，flow channel surface roughness： Ra0.025μm 3. Main technical data

Diameter of mold orifice	According to the order contract
Quantity of temperature control zones	2
Accuracy of temperature control	±1（℃）
Heating power	5（kw）

G. Shaping cooling and cutting system 1. Shaping style：shaping barrel 2.Cooling style：shaping barrel cools with water and external wind-ring 3.Structure：shaping barrel, cutting knife and rack components 4.Main technical parameters

Shaping barrel size（mm）	According to the order contract
Blower power（kw）	Three phrase0.55

H． Pulling system 1.Pulling style：four-roller parallel pull, compress with air drive 2.Driving motor form：AC-motor, frequency conversion velocity modulation, speed reducer changes speed 3. Main parameters

Pulling roller quantity（piece）	4
Pulling roller size （mm）	Φ260×1300
Motor power （kw）	1.5

I. Electrostatic elimination system Adapt to tod type ion rod electrostatic elimination system, working volt is 7KV above, can produce high effective and powerful ion wind, effectively eliminate electrostatic danger. J.Winding system 1.Form Double-arm air shaft type 2.Main technical parameters

Coiling weight（kg）	Maximum40
Coiling diameter （mm）	Max 1100
Length control	Meter counter control, adjust length
Driving motor	Torque motor 8n.m×2 sets

K. Electric control system Heating control cabinet of the first stage extruder：one set Heating control cabinet of the second stage extruder：one set Winding control cabinet：one set

PS fast food box line

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Ⅱ Main parameters

Ⅲ Production flow chart

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