Streamline Your Food Packaging With Cutting-Edge Food Container Production Line

Main parameters

Item	Unit	Parameter	Remark
Model		FS-FPP75-90
Applicable materials		GPPS granule
Thickness of product	mm	1-4
Width of sheet	mm	540--1100
Foaming rate		12-20
Bulk weight of product	Kg/m³	50-83
Thermal conductivity of product	W/m.k	0.021-0.038
Output	kg/h	70-90
Rated power	Kw	140
Power supply		three phase 380v/50Hz
External dimension	mm	24000×6000×2800
Complete machine weight	Ton	About10

Ⅰ 75/90 PS foam sheet extrusion line includes the following components

1. Automatic feeding system 1. Feeding style Spiral feeding 2. Main parameters

Hopper capacity of the mixer (kg)	300
Motor Power of the mixer（kw）	3
Feeding capacity of the feeder (kg/h)	200
Motor power of the feeder (kw)	1.5

2 The first stage extruder 1. Screw and barrel material 38CrMoAlA nitrogen treatment 2. Main motor style AC-motors with frequency converters ⑶ Speed reducer Extruder dedicated reducer，hard tooth surface，high torque，and low noise ⑷ Heater Aluminum casted heater, solid-state relay contactless output, intelligent temperature controller control temperature ⑸ Technical parameters

Driving motor power（kw）	37
Diameter of screw bolt （mm）	Φ70
L/D ratio of screw bolt	32：1
Max rev of screw （rpm）	60
Number of heating zones	7
Heating power （kw）	28

4 Non-stop machine hydraulic automatic replace filter system Non-stop hydraulic quickly net changing device Main parameters

Oil pump motor power （kw）	4
Oil pump max pressure （Mpa）	20
Filter net quantity（piece）	4
Heating power （kw）

5 The second stage extruder 1. Screw and barrel material 38CrMoAlA nitrogen treatment 2. Main motor style AC-motor with frequency converters ⑶ Speed reducer Extruder dedicated reducer，hard tooth surface，high torque，and low noise ⑷ Heater Aluminum casted heater, solid-state relay contactless output, intelligent temperature controller control temperature ⑸ Cooling and temperature-reduction style Circulating water cooling，automatic bypass system. ⑹ Technical parameters

Driving motor power （kw）	45
Diameter of screw bolt （mm）	Φ90
L/D ratio of screw bolt	34：1
Max rev of screw （rpm）	30
Number of heating zones	8
Heating power（kw）	40

6 Extruder head and mold 1. Structure Round of the extruder head，mold mouth can adjust，head with a pressure gauge and pressure output alarm device. The head heater with water cooling . 2. Material ：Ra0.025μm: High quality tool steel，heat-treated，flow channel surface roughness： Ra0.025μm ⑶ Main technical data

Diameter of mold orifice	according to the order contract
Quantity of temperature control zones	2
Accuracy of temperature control（℃）	±1
Heating power（kw）	5

7 Shaping cooling and cutting system 1. Shaping style：shaping barrel 2. Cooling style：shaping barrel cools with water and external wind-ring ⑶Structure：shaping barrel, cutting knife and rack components ⑷Main technical parameters

Shaping barrel size（mm）	According to the order contract
Blower power （kw）	Three phrase 0.55

8 Pulling system 1. Pulling style：four-roller parallel pull 2. Driving motor form：AC-motor, frequency conversion velocity modulation, speed reducer changes speed ⑶ Main parameters

Pulling roller quantity（piece）	4
Pulling roller size （mm）	Φ260×1300
Motor power（kw）	1.5

9 Electrostatic elimination system

Adopt to tod type ion rod electrostatic elimination system, working volt is 7KV above, can produce high effective and powerful ion wind, effectively eliminate electrostatic danger.

10 Winding system 1. Form Double-arm air shaft type 2. Main technical parameters

Coiling weight（kg）	Maximum40
Coiling diameter（mm）	Max 1100
Length control	Meter counter control, adjust length
Driving motor	Torque motor 8n.m×4sets

11 Electric control system

extruder heating control cabinet	One set
The second stage extruder heating control cabinet	One set
winding control cabinet	One set

Ⅲ Production flow chart

75-90 Food container production line (1)

Ⅳ Details of foam sheet extrusion line

A. Automatic feeding system 1. Feeding style Spiral feeding 2. Main parameters

Hopper capacity of the mixer (kg)	300
Motor Power of the mixer（kw）	3
Feeding capacity of the feeder (kg/h)	200
Motor power of the feeder (kw)	1.5

B. The first stage extruder 1.Screw and barrel materials 38CrMoAlA nitrogen treatment 2. Main motor style AC-motors with frequency converters 3. Speed reducer Extruder dedicated reducer，hard tooth surface，high torque，and low noise 4. Heater Aluminum casted heater, solid-state relay contactless output, intelligent temperature controller control temperature 5. Technical parameters

Driving motor power（kw）	37
Diameter of screw bolt（mm）	Φ70
L/D ratio of screw bolt	32：1
Max rev of screw（rpm）	50
Number of heating zones	7
Heating power （kw）	28

C. Blowing agent injecting system 1. Sort of pump Plunger type high precision and high pressure measuring pump, to match one-way valve to control, the injection volume is controlled by plunger lift 2. Main technical parameters

Sort of blowing agent	butane or LPG
Metering pump flow	40（L／H）
Injection high pressure	30（Mpa）
Pressure gauge	0-40（Mpa）
Motor power	3（kw）

D. Non-stop machine hydraulic automatic replace filter system Hydraulic quickly net changing device Main parameters

Oil pump motor power	4（kw）
Oil pump max pressure	20（Mpa）
Filter net quantity	4（piece）
Heating power	8（kw）

E. The second stage extruder 1. Screw and barrel material 38CrMoAlA nitrogen treatment 2. Main motor style AC-motor with frequency converters 3. Speed reducer Extruder dedicated reducer，hard tooth surface，high torque，and low noise 4. Heater Aluminum casted heater, solid-state relay contactless output, intelligent temperature controller control temperature ，Cooling water device in heater . 5. Cooling and temperature-reduction style Circulating water cooling ，automatic bypass system. 6. Technical parameters

Driving motor power（kw）	45
Diameter of screw bolt（mm）	Φ120
L/D ratio of screw bolt	34：1
Max rev of screw（rpm）	50
Number of heating zones	8
Heating power（kw）	40

F．Extruder head and mold 1. Structure Round of the extruder head，mold mouth can adjust，head with a pressure gauge and pressure output alarm device. The head heater with water cooling . 2. Material Ra0.025μm: High quality tool steel，heat-treated，flow channel surface roughness： Ra0.025μm 3. Main technical data

Diameter of mold orifice	According to the order contract
Quantity of temperature control zones	1
Accuracy of temperature control	±1（℃）
Heating power	5（kw）

G. Shaping cooling and cutting system 1. Shaping style：shaping barrel 2. Cooling style：shaping barrel cools with water and external wind-ring 3.Structure：shaping barrel, cutting knife and rack components 4. Main technical parameters

Shaping barrel size（mm）	According to the order contract
Blower power（kw）	Three phrase0.55

H. Pulling system 1.Pulling style：four-roller parallel pull, compress with air drive 2.Driving motor form：AC-motor, frequency conversion velocity modulation, speed reducer changes speed 3. Main parameters

Pulling roller quantity（piece）	4
Pulling roller size （mm）	Φ260×1300
Motor power （kw）	1.5

I. Electrostatic elimination system Adopt to tod type ion rod electrostatic elimination system, working volt is 7KV above, can produce high effective and powerful ion wind, effectively eliminate electrostatic danger. J. Winding system 1.Form Double-arm air shaft type 2. Main technical parameters

Coiling weight（kg）	Maximum40
Coiling diameter （mm）	Max 1100
Length control	Meter counter control, adjust length
Driving motor	Torque motor 8n.m×2 sets

K. Electric control system Heating control cabinet of the first stage extruder：one set Heating control cabinet of the second stage extruder：one set Winding control cabinet：one set

Food container production line

Products Details

Main parameters

Ⅰ 75/90 PS foam sheet extrusion line includes the following components

Ⅲ Production flow chart

Ⅳ Details of foam sheet extrusion line

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